Pressing Tool

PRESSING TOOLS

HYDRAULIC PRESS HEAD

• Light and easy to handle crimping unit with flat face quick action couplings
• Double acting cylinder with very short pressing cycle and highest reliability
• Please specify when ordering:
• Type of conductor
• Hexagonal diameter of compression
• Drawing of compression dead end clamps

OPTIONAL

• Lockable transport box
• Dies for aluminum crimping
• Dies for steel crimping

Article no. Compression force (kN)

77-7400CE (100 t): 1000 · 77-7500CE (200 t): 2000

Article no. Operating pressure (bar)

77-7400CE (100 t): 700 · 77-7500CE (200 t): 700

Article no. Performance ratio (t/kg)

77-7400CE (100 t): 3.0 · 77-7500CE (200 t): 2.1

Article no. Max. exterior Ø of compression (mm)

77-7400CE (100 t): 76 · 77-7500CE (200 t): 90

Article no. Max. stroke (mm)

77-7400CE (100 t): 24 · 77-7500CE (200 t): 33

Article no. Weight (kg)

77-7400CE (100 t): 33 · 77-7500CE (200 t): 98

Article no. Optional

Article no. Dies for aluminum crimping

77-7400CE (100 t): 77-7410 · 77-7500CE (200 t): 77-7510

Article no. Dies for steel crimping

77-7400CE (100 t): 77-7420 · 77-7500CE (200 t): 77-7520

Article no. Metal box for press head and dies

77-7400CE (100 t): 77-7448 · 77-7500CE (200 t): Not available

PRESSING TOOLS

HYDRAULIC POWER UNIT FOR PRESS HEAD

• Highly reliable power unit with integrated valve and control unit
• Two hydraulic flat face quick-action couplings to power double acting presses
• Hot-dip galvanized steel frame

77-7730CE

• Made in Germany
• Increased stroking speed and working life (tested with > 35000 cycles)
• Increased safety due to dead man’s switch
• Shorter pressing cycle due to higher flow rate
• NEW: Highest reliability due to 3 independent hydraulic filtration systems

Special designs on request

Brand Article no.

ZECK: 77-7730CE · ZECK: 77-7733CE (SPS) · Sanwa Tekki: 77-7700CE · Europe: 77-7750CE

Brand Operating pressure (bar)

ZECK: 700 · ZECK: 700 · Sanwa Tekki: 700 · Europe: 700

Brand Engine

ZECK: Gasoline engine · ZECK: Gasoline engine · Sanwa Tekki: Gasoline engine · Europe: Electric motor

Brand Engine performance

ZECK: Max. 4.3 kW (5.8 hp) · ZECK: Max. 4.3 kW (5.8 hp) · Sanwa Tekki: Max. 4.3 kW (5.8 hp) · Europe: Max. 2.2 kW (50 Hz, 230 V) Optional 400 V (77-7752CE)

Brand Dimensions (mm)

ZECK: 660 x 455 x 485 · ZECK: 690 x 545 x 485 · Sanwa Tekki: 590 x 430 x 450 · Europe: 560 x 470 x 620

Brand Weight (kg)

ZECK: 52 · ZECK: 72 · Sanwa Tekki: 63 · Europe: 45

Brand

ZECK: Optional

Brand Metal box for power unit

ZECK: 77-7447 · ZECK: Not available · Sanwa Tekki: 77-7447 · Europe: 77-7447

Brand Tarp

ZECK: 77-7449

Brand

ZECK: Optional

Brand Tarp

ZECK: 77-7449

Brand Handle foldable

ZECK: 77-7450

77-7733CE

WITH ELECTRONIC CONTROL (PLC)

• Recording system for compressions
• If desired, an individual file for every connector can be created
• Selection of aluminum compression or steel compression possible
• Cable remote control with cable of 5 m

Special designs on request

PRESSING TOOLS

HYDRAULIC HOSE KIT

• Includes 2 maximum pressure hoses with flat face quick-action couplings
• To connect the press head to the hydraulic power unit or a ZECK machine with an integrated hydraulic system for presses

Special designs on request

Article no. 77-7431CE

Length (m): 3 · Weight (kg): 3.4

Article no. 77-7432CE

Length (m): 5 · Weight (kg): 4.5

Article no. 77-7433CE

Length (m): 10 · Weight (kg): 7.9

Article no. 77-7434CE

Length (m): 15 · Weight (kg): 10.8

Article no. 77-7435CE

Length (m): 20 · Weight (kg): 14.3

Article no. Optional

Article no. 77-7445

Length (m): Box for hose kit for lengths up to 10.0 m

JOINT STIFFENER

• To protect the mid-span joint against bending when passing over pulley blocks
• Please specify when ordering:
• Mid-span joint
• Conductor Ø
• Max. exterior Ø of pressed sleeve

Special designs on request

Article no. 77-0450

E Ø (mm): 60 · Groove diameter pulley block (mm): 68 · Max. CH Ø (mm): 49 · Breaking load at edges (kN)*: 2 – 5

Article no. 77-0452

E Ø (mm): 73 · Groove diameter pulley block (mm): 95 · Max. CH Ø (mm): 59 · Breaking load at edges (kN)*: max. 6.5

*Varies according to total length

PRESSING TOOLS

CONDUCTOR TRIMMER

• Conductor trimmer with adjustable cutting wheel for trimming aluminum wires of aluminum/steel conductors (max. conductor Ø 38.3 mm)
• Including case and holding fixture for bushing
• Weight: 2.05 kg

OPTIONAL

• Conductor trimmer for larger conductor Ø (Article no. 60-8155)

BUSHING FOR CONDUCTOR TRIMMER

• Bushing for aluminum/steel conductors
• Please specify when ordering:
• Conductor Ø (max. 38.3 mm)
• Type of conductor

OPTIONAL

• Bushing for larger conductor Ø (Article no. 60-8165)

Special designs on request

60-8150

60-8160