• RAIL TECHNOLOGIES

    RAIL TECHNOLOGIES

  • OVERHEAD TRANSMISSION LINES

    OVERHEAD TRANSMISSION LINES

  • UNDERGROUND CABLE

    UNDERGROUND CABLE

  • ROPEWAY

    ROPEWAY

  1. ZECK
  2. Products
  3. Overhead Transmission line construction
  4. TENSIONER
  5. B 1500/9 Z390

B 1500/9 Z390

KEY FACTS

  • Electronically controlled hydraulic winding system to wind and rewind crane winches of any type

  • For steel and synthetic fiber ropes

  • Completely electronically controlled tensioner with two bull wheels (Ø 1500 mm), with a groove diameter of 45 mm and a max. pulling and tensioning force of 90 kN

Dane Techniczne

PULLER | TENSIONER PERFORMANCE

Max. tensioning force

90 kN

Min. tensioning force ATS | SLTS

15 kN | 4 kN

Max. pulling force

90 kN

Max. speed in setup mode

3 m/min | 0.18 km/h

Max. speed in retrieval mode

6 m/min | 0.36 km/h

Max. speed in winding mode

38 m/min | 2.28 km/h

DRUM STAND

Min. | Max. drum width

200 -–1500 mm

Drum core Ø

140 -–1000 mm

Center bore Ø

54 -–103 mm

Max. drum weight

10000 kg

Max. speed

5 km/h

Max. pulling force with drum Ø 2 m

4.5 kN

Max. drive torque

4500 Nm

BULL WHEEL

Number

2

Diameter

1500 mm

Groove Ø

45 mm

No. of grooves top

2 x 5

No. of grooves bottom

2 x 4

CRANE WINCH

Drum flange

670 -–1616 mm

Core Ø

455 -–970 mm

Max. weight of crane winch

100000 kg

DIMENSIONS | WEIGHT

Length x Width x Height

approx. 14.1 x 5.4 x 3.5 m

Total unit

approx. 14350 kg

Drum stand (empty)

3350 kg

Sliding table | for crane winch (empty)

4450 kg

Bull wheel unit + power unit

44850 kg

Rope in device

1140 kg

Cechy

ENGINE

  • 30 kW electric motor

  • Electric supply 400 V | 80 A

DRIVING SYSTEM

  • Each bull wheel with planetary gear and hydraulic motor as completely enclosed drive unit (highly efficient, minimal maintenance)

  • Each bull wheel with an automatically activated safety brake

CONTROL SYSTEM

  • Control of rope direction and rope speed (infinitely) by joystick

  • ATS (Automatic Tensioning System) in winding mode as well as retrieval mode

  • PLC control for optimized productivity and safety

  • Clearly arranged control panel with color display for supervision of pulling and tensioning force as well as hydraulic, drive, and electric system with an intelligent diagnosis and fault recognition system

  • Interface for data recording

  • Interface to upload rope winding parameters

  • Automatic hydraulic oil cooling system

  • Adjustable overload protection

EQUIPMENT

  • Rope winding system is installed on frame as a complete unit

  • Automatic sliding table, hydraulically controlled

  • Automatic drum stand, hydraulically controlled

  • Buttons to control sliding table and drum stand, rope is guided to the bull wheels with a max. deviation of 1.5°

  • 2 x 1.5° rope in device, foldable for synthetic rope and steel rope, can be moved to different positions (rope laid to the right or left, buttons to control sliding table and drum stand, rope is guided to the bull wheels with a max. deviation of 1.5°, parking positions)

  • 2 x rope out device

  • Machine base covered with checker plate

  • Platforms and stairs to access the machine for setup

  • Cover of plain aluminum sheet with noise reduction kit

OPTIONAL EQUIPMENT

  • Automatic rope clamping system

  • Protective fence around unit with door locking

  • More powerful engine for higher speeds

  • Drum stand with hydraulic clamping system for rope drums

  • External control desk

  • Radio remote control for setup operation

  • SLTS (Smart Low Tensioning System) for very low min. tensioning force

  • Groove diameter 50 or 60 mm

Special designs on request